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Technical Paper

Analysis of Error Mechanisms of Vibrating Gyroscopes Operating in a Slowly Changing Environment

2024-04-17
2024-01-5044
This study presents the constructed electromechanical model and the analysis of the obtained nonlinear systems. An algorithm for compensating the nonlinear drift of a gyroscope in a microelectromechanical system is proposed. Tests were carried out on a precision rotating base, with the angular velocity changing as per the program. Bench testing the gyroscope confirmed the results, which were also supported by the parameter calibration. The analytical method was further validated through experimental results, and a correction algorithm for the mathematical model was developed based on the test results. After calibration and adjusting the gyroscope’s systematic flaws, the disparity in calculating the precession angle was within 1/100th of an angular second over an interval of approximately 1000 s. Currently, research is underway on the new nonlinear dynamic characteristics of electrostatically controlled microstructures.
Technical Paper

Integrated Chassis Control for Energy-Efficient Operation of a 2WD Battery-Electric Vehicle with In-Wheel Propulsion

2024-04-09
2024-01-2550
Battery-electric vehicles (BEVs) require new chassis components, which are realized as mechatronic systems mainly and support more and more by-wire functionality. Besides better controllability, it eases the implementation of integrated control strategies to combine different domains of vehicle dynamics. Especially powertrain layouts based on electric in-wheel machines (IWMs) require such an integrated approach to unfold their full potential. The present study describes an integrated, longitudinal vehicle dynamics control strategy for a battery electric sport utility vehicle (SUV) with an electric rear axle based on in-wheel propulsion. Especially the influence of electronic brake force distribution (EBD) and torque blending control on the overall performance are discussed and demonstrated through experiments and driving cycles on public road and benchmarked to results of previous studies derived from [1].
Technical Paper

Accuracy of Rectifying Oblique Images to Planar and Non-Planar Surfaces

2024-04-09
2024-01-2481
Emergency personnel and first responders have the opportunity to document crash scenes while evidence is still recent. The growth of the drone market and the efficiency of documentation with drones has led to an increasing prevalence of aerial photography for incident sites. These photographs are generally of high resolution and contain valuable information including roadway evidence such as tire marks, gouge marks, debris fields, and vehicle rest positions. Being able to accurately map the captured evidence visible in the photographs is a key process in creating a scaled crash-scene diagram. Image rectification serves as a quick and straightforward method for producing a scaled diagram. This study evaluates the precision of the photo rectification process under diverse roadway geometry conditions and varying camera incidence angles.
Technical Paper

Steering Maneuver with Furrow-Tripped Rollovers of a Pickup and Passenger Car

2015-04-14
2015-01-1477
Extensive testing has been conducted to evaluate both the dynamic response of vehicle structures and occupant protection systems in rollover collisions though the use of Anthropomorphic Test Devices (ATDs). Rollover test methods that utilize a fixture to initiate the rollover event include the SAE2114 dolly, inverted drop tests, accelerating vehicle body buck on a decelerating sled, ramp-induced rollovers, and Controlled Rollover Impact System (CRIS) Tests. More recently, programmable steering controllers have been used with sedans, vans, pickup trucks, and SUVs to induce a rollover, primarily for studying the vehicle kinematics for accident reconstruction applications. The goal of this study was to create a prototypical rollover crash test for the study of vehicle dynamics and occupant injury risk where the rollover is initiated by a steering input over realistic terrain without the constraints of previously used test methods.
Technical Paper

Investigation of Different Cathode Path Topologies for Water Recovery in a Heavy-Duty Polymer Electrolyte Membrane Fuel Cell Vehicle

2024-04-25
2024-01-5050
Heavy-duty vehicles equipped with polymer electrolyte membrane fuel cells (PEM-FC) are an environmentally friendly alternative to vehicles powered by internal combustion engines. A major challenge for heavy-duty fuel cell vehicles is the potential cooling deficit under high load conditions at high ambient temperatures. To solve this problem, a spray cooling system can be utilized, in which liquid water is sprayed on the main cooler at the front end of the vehicle. The evaporation of the sprayed liquid water results in an increased cooling power. In this paper, the recovery of liquid water within the cathode loop of a mobile PEM-FC system is presented and discussed. For this purpose, three different topologies of the cathode subsystem of the PEM-FC are investigated for recovering liquid water directly from the fuel cell exhaust gas. To obtain liquid water, vapor in the exhaust gas is cooled below the saturation temperature in an additional heat exchanger.
Technical Paper

Assessment of Condensation Particle Counter-Based Portable Solid Particle Number System for Applications with High Water Content in Exhaust

2024-04-22
2024-01-5048
The Particle Number–Portable Emission Measurement System (PN-PEMS) came into force with Euro VI Phase E regulations starting January 1, 2022. However, positive ignition (PI) engines must comply from January 1, 2024. The delay was due to the unavailability of the PN-PEMS system that could withstand high concentrations of water typically present in the tailpipe (TP) of CNG vehicles, which was detrimental to the PN-PEMS systems. Thus, this study was designed to evaluate the condensation particle counter (CPC)-based PN-PEMS measurement capabilities that was upgraded to endure high concentration of water. The PN-PEMS measurement of solid particle number (SPN23) greater than 23 nm was compared against the laboratory-grade PN systems in four phases. Each phase differs based upon the PN-PEMS and PN system location and measurements were made from three different CNG engines. In the first phase, systems measured the diluted exhaust through constant volume sampler (CVS) tunnel.
Technical Paper

Path-Tracking Control for Four-Wheel Steer/Drive Agricultural Special Electric Vehicles Considering Stability

2024-04-25
2024-01-5051
With the modernization of agriculture, the application of unmanned agricultural special vehicles is becoming increasingly widespread, which helps to improve agricultural production efficiency and reduce labor. Vehicle path-tracking control is an important link in achieving intelligent driving of vehicles. This paper designs a controller that combines path tracking with vehicle lateral stability for four-wheel steer/drive agricultural special electric vehicles. First, based on a simplified three-degrees-of-freedom vehicle dynamics model, a model predictive control (MPC) controller is used to calculate the front and rear axle angles. Then, according to the Ackermann steering principle, the four-wheel independent angles are calculated using the front and rear axle angles to achieve tracking of the target trajectory.
Technical Paper

An Investigation on Corrosion and Wear Behavior of Automotive Materials

2021-10-01
2021-28-0238
The energy demand of the world is keep increasing, major share of the demand is compensated by non-renewable fossil fuels. Automotive sector consumes a huge amount of fossil fuels, as majority of the segment use internal combustion as a prime mover. In the present era researches are carried to figure out the suitable replacements for fossil fuels to attain sustainable environment. One of the major challenge and keen interest of everyone is on waste management, several researches are aimed to bridge the gap between energy demand and waste management. In such way biofuels came into limelight a decade ago, still numerous works are carried in the area for creating socio economic friendly environment. Enormous studies have been carried out to assess their performance in the internal combustion engines, here in the present study performance of the working material against the biodiesel is studied.
Technical Paper

Modelling of Electric Vehicles Using Matlab/Simulink

2020-10-14
2020-01-5086
In this paper, we present a Matlab/Simulink model for electric vehicles (EVs). We model the vehicle dynamics, transmission performance, and battery of the EVs to acquire the power requcirements of the battery and to later deduce the best types of battery to use for such applications. The simulations are performed through an integration of the Matlab code and Simulink blocks. The velocity of the vehicle and its distance travelled correspond to actual driving cycles and torque variations of an EV. The added value of this model is that it simulates the aerodynamic drag, linear acceleration, and rolling resistance forces where the modelled motor efficiency hit 73%. Other results corresponding to its tractive effect, motor efficiency, and battery requirements are obtained. The simulations are verified and all fit the theory behind EVs.
Technical Paper

Efficient Conceptual Tire Model and Parameter Identification for NVH Applications

2021-04-06
2021-01-0937
With the advent of the electrification era, rolling noise is set to become a dominant source of noise for electric vehicles due to the phasing out of the internal combustion engine. The vibrations generated by tire-road interaction are transferred through the wheel center to the knuckle and subsequently through the vehicle cabin. With the advance of the simulation techniques, the description of tire operational phenomena has improved. However, some limitations are present. These include low computational efficiency in a full-vehicle simulation and absence of direct validation with the real tire in the same operational conditions. Siemens Digital Industries Software currently offers a lightweight combined test and model-based solution for tire NVH for the assessment of structure-borne noise. The aim of this paper is to demonstrate the potential of a pragmatic approach able to capture the static tire dynamic behavior up to 300 Hz.
Technical Paper

Exploring Optimization Opportunities for Battery Electric Vehicle Compact Powertrains by Enhancing Power Density to Meet Customer Demand

2024-04-09
2024-01-2163
The rapid evolution of battery electric vehicle (BEV) development has highlighted the need to develop BEVs that meet customer demands for both high-performance and space-efficiency. This paper explores the optimization opportunities available within the landscape of BEV powertrains, focusing on the power-dense potential of single-axis powertrain systems. The need to adhere to power density requirements to accommodate performance aspirations while simultaneously yielding more cabin or storage space to the customer creates a challenging problem for designers. With this pursuit, these competing interests must strike a harmonious balance to create the best experience for the customer. The subject of this study is an investigation into a leading competitor's powertrain that explores the potential optimization opportunities available within its already compact single-axis electric transmission.
Technical Paper

Drive Cycle-Based Design Optimization of Traction Motor Drives for Battery Electric Vehicles Using Data-Driven Approaches

2024-04-09
2024-01-2172
This paper demonstrates a data-driven methodology for the system-level design of high-power traction motor drives in modern battery electric vehicles. With the immense growth of battery electric vehicles in this transformative decade, the expected time to develop and market these powertrain components is becoming significantly shorter than for internal combustion engines. This rising demand is further complicated due to more stringent cost, efficiency and power density targets set by the U.S. Department of Energy. Hence, a system-level perspective is maintained in this data-driven methodology to identify the design requirements for traction motor drives by relying on a dynamic vehicle simulation toolchain and various drive cycles (e.g., EPA MCT, WLTC, US06, etc.). The proposed data-driven approach can be used across different battery electric vehicle platforms including passenger and commercial types.
Technical Paper

Fuel Cell Hybrid Electric Vehicle: An Integrated Approach for Sub-Optimal Controller in Real-Time Application

2024-04-09
2024-01-2187
Hydrogen technologies are among the main candidates to reduce carbon emissions in the automotive transport sector. Among the innovative solutions, Electric Vehicles (EVs) featuring hybrid powertrains, combining battery packs and hydrogen Fuel Cell (FC) stacks, are gaining prominence in our pursuit of sustainability objectives. Nonetheless, realizing the full potential of these hybrid vehicles hinges on the implementation of efficient Energy Management Strategies (EMS). In this study, we present an integrated EMS approach to achieve extended driving ranges and reduced energy consumption. This is achieved primarily by operating the FC within its high-efficiency range, while ensuring that the battery packs operate in a charge-sustaining mode. The EMS is crafted through an adaptive algorithm that takes into account various driving conditions to establish the most suitable sub-optimal control strategy.
Technical Paper

Research on Bottom Collision of Battery Pack Based on the First Force Point

2024-04-09
2024-01-2065
The rapid advancement of new energy vehicle technology has led to the widespread placement of battery packs at the bottom of vehicles. However, there is a lack of corresponding regulations and standards to guide aspects related to vehicle bottom safety. This lack of guidance obscures the relative importance of various parameters impacting the structural safety of battery packs under dynamic impact conditions. Consequently, research on battery pack bottom collisions holds practical significance and offers valuable reference material. This study proposed a method based on the first collision point to examine the impact of bottom collisions on the mechanical safety performance of battery pack bottoms. A finite element model of the battery pack was established to investigate the effects of different impact types.
Technical Paper

On Road vs. Off Road Low Load Cycle Comparison

2024-04-09
2024-01-2134
Reducing criteria pollutants while reducing greenhouse gases is an active area of research for commercial on-road vehicles as well as for off-road machines. The heavy duty on-road sector has moved to reducing NOx by 82.5% compared to 2010 regulations while increasing the engine useful life from 435,000 to 650,000 miles by 2027 in the United States (US). An additional certification cycle, the Low Load Cycle (LLC), has been added focusing on part load operation having tight NOx emissions levels. In addition to NOx, the total CO2 emissions from the vehicle will also be reduced for various model years. The off-road market is following with a 90% NOx reduction target compared to Tier 4 Final for 130-560 kW engines along with greenhouse gas targets that are still being established. The off-road market will also need to certify with a Low Load Application Cycle (LLAC), a version of which was proposed for evaluation in 2021.
Journal Article

Strategies to Define Reasonable Acceptance Criteria and Validation Targets for SOTIF Assurance

2023-04-11
2023-01-0582
Acceptance criteria and validation target are the most important metrics used to measure/assure safety of the intended function (SOTIF) of an autonomous vehicle or advanced driver assistance system (ADAS). Often acceptance criteria are defined as acceptable number of fatalities, injuries or property damage events in certain hours of operation or for certain mileage driven. Validation target on the other hand is the amount of effort required in terms of hours of operation or mileage to be driven to show that the acceptance criteria is met. Although existing research details about potential values for acceptance criteria and validation target, they overlook various factors such as operational design domain, operational lifetime of a vehicle, average mileage of a vehicle, and length of roads. As a result, often acceptance criteria values are very small (e.g., 10-12 incidents/h or mi) and validation targets are very large (e.g., 1013 miles).
Technical Paper

Reduced Order Modeling of Engine Coolant Temperature Model in Plug-In Hybrid Electric Vehicles

2024-04-09
2024-01-2008
In recent years, swift changes in market demands toward achieving carbon neutrality have driven significant developments within the automotive industry. Consequently, employing computer simulations in the early stages of vehicle development has become imperative for a comprehensive understanding of performance characteristics. Of particular importance is the cooling performance of vehicles, which plays a vital role in ensuring safety and overall performance. It is crucial to predict optimal cooling performance, particularly about the heat generated by the powertrain during the initial phases of vehicle development. However, the utilization of thermal analysis models for assessing vehicle cooling performance demands substantial computational resources, rendering them less practical for evaluating performance associated with design changes in the planning phase.
Journal Article

Validation of Frozen Speedometer Readings Against EDR Data

2022-03-29
2022-01-0821
Around the turn of this century, the automotive industry introduced a new type of technology to drive the gauges on a vehicle’s instrument cluster. The change was unannounced to the collision reconstruction world, but soon after, investigators observed a marked increase in crashed vehicles displaying frozen gauges at what often appeared to be correct readings. The new technology was the use of stepper motors which require power to return to the zero position. Hence if electrical power is lost, the gauges stop in position. There have been a number of previous papers covering the operation of the instruments and crash testing of cars and motorcycles to establish the ability of the instruments to withstand the forces on the instrument during a collision. This paper aims to compare the frozen instrument readings from real world collisions with the available EDR data from the crashed vehicles.
Journal Article

Decelerations of Capsized Motorcycles - An Update

2022-03-29
2022-01-0823
Many motorcycle crashes involve the motorcycle capsizing, impacting the ground, and sliding on the road surface. When performing speed calculations, the energy or speed loss for the ground impact and sliding phases may need to be calculated. To perform these calculations, the reconstructionist will typically determine the slide distance based on the physical evidence and then apply a range of decelerations over that distance based on test data in the literature. Decelerations can be selected for motorcycles with similar characteristics (crash bars, panniers, fairings, etc.) sliding on similar surfaces (asphalt, concrete, dirt, gravel, etc.). This approach is adequate but sometimes results in a wide range due to the variability in reported decelerations in prior studies. It could be helpful to narrow the likely range of decelerations, and thus, the speed range.
Technical Paper

A 3-D CFD Investigation of Ball Bearing Weir Geometries and Design Considerations for Lubrication

2024-04-09
2024-01-2439
The study focuses on understanding the air and oil flow characteristics within a ball bearing during high-speed rotation, with a particular emphasis on optimizing frictional heat dissipation and oil lubrication methods. Computational fluid dynamics (CFD) techniques are employed to analyze the intricate three-dimensional airflow and oil flow patterns induced by the motion of rotating and orbiting balls within the bearing. A significant challenge in conducting three-dimensional CFD studies lies in effectively resolving the extremely thin gaps existing between the balls, races, and cages within the bearing assembly. In this research, we adopt the ball-bearing structured meshing strategy offered by Simerics-MP+ to meticulously address these micron-level clearances, while also accommodating the rolling and rotation of individual balls. Furthermore, we investigate the impact of different designs of the lubrication ports to channel oil to other locations compared to the ball bearings.
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